Vessel manufacturing
Quality and delivery time are critical factors for the key-equipment for the construction of pharmaceutical plants. VOGELBUSCH BIOPHARMA expands its portfolio by manufacturing bioreactors, sterile vessels, process and mobile tanks. In 2018 we acquired the pharmaceutical division of GIG Karasek GmbH – well known for its vessel manufacturing business in this industry. The advantages resulting from this acquisition process are enormous. VOGELBUSCH BIOPHARMA offers now a broad range of services like as a One-Stop-Shop Provider: Engineering, Procurement, Vessel manufacturing, Prefabrication and Construction, Qualification and Validation – according to highest quality standard. This gives our clients more flexibility & a shorter Time-to-Market production.
Equipment Manufacturing by VOGELBUSCH BIOPHARMA – turning mission-critical to on-time
Perfect conditions for on-time
Our equipment manufacturing facility provides the best possible conditions for working in every respect – the available space for facilities and workforce and the location in the Free Zone of Rousse, Bulgaria with optimal transport connections.
• Building with 950 m2 production area and 500 m2 storage area for raw materials, fittings, vessel components and required consumables
• Flexible options for manufacturing of bioreactors, sterile process tanks, mobile vessels or other pharmaceutical equipment
• Work space for up to 25 fitters, welders and grinders in one shift – 24/7 working model option for time critical projects
• Traceability | Project-related material management using a proprietarily developed central data-base to connect all information, e.g. design documents, purchasing, material tracking, incoming goods inspection and material certificates
• Integrated system for providing data for quality assurance and process control
Designed, manufactured and tested for your success
- Customized vessels with a working volume range between 1 L up to 160.000 L
- We hold approvals for material groups FM5 (1.4404, 1.4435, 1.4539), FM6 (Hastelloy) and certificates according to EN 14732 and EN 9606
- Welding procedures are certified for TIG, MIG, MAG flux cored wire and TIG orbital tube
- Heating or cooling systems via double jacket, half-pipe coils and pillow plates or inside the vessels via heated or cooled baffles
- Surface finish options from bright-rolled pickled to electrochemical-polished Ra <0.4µm
- VOGELBUSCH BIOPHARMA guarantees certified and quality-controlled solutions
VOGELBUSCH BIOPHARMA guarantees certified and quality-controlled solutions complying with international requirements, regulations and guidelines:
EN ISO 3834-2 | EN 1090-1 (2012) | EN 1090-2 (2012) | AD 2000 HP0/HP100R | EN 13480 | EN 13445 | proper transfer of stamps
NEW: ASME U-Stamp certificate
• Separate storage for individual material lots
• Inspection during manufacturing and quality control according to EN ISO 9001:2015
• Various NDT in-house: RT, PT and VT
• GMP documented incoming goods inspection
• Documented factory acceptance test (FAT-riboflavin testing, pressure drop test for duplicates, agitator test run)
• Preparation of interconnected electronic documentation
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